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Reliability Engineering Insights

Technical articles, case studies, and thought leadership from the HolisticAM team

How to Start a Reliability Program at a Mine Site
Reliability Engineering

How to Start a Reliability Program at a Mine Site

8 September 2026

Evidence first, criticality, the smallest working loop, then the capability decision. The practitioner sequence for a reliability program that survives contact with site…

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Building or expanding a plant? Score your operational readiness against 27 checkpoints in about five minutes, banded against your first ore date.

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How to Start a Reliability Program at a Mine Site
Reliability Engineering

How to Start a Reliability Program at a Mine Site

8 September 2026

Evidence first, criticality, the smallest working loop, then the capability decision. The practitioner sequence for a reliability program that survives contact with site…

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Remote Reliability Monitoring for Mine Sites: What It Is and When It Works
Reliability Engineering

Remote Reliability Monitoring for Mine Sites: What It Is and When It Works

8 September 2026

Remote condition monitoring watches alarms; remote reliability monitoring runs the loop that stops failures recurring. The hybrid model that works on mine sites…

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When Should Operational Readiness Start, and What Does It Cost?
Reliability Engineering

When Should Operational Readiness Start, and What Does It Cost?

8 September 2026

The timing counted back from first production, the six factors that drive readiness cost, how credible pricing is structured, and what skipping the work costs instead…

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Maintenance Planning and Scheduling: The Complete Guide
Maintenance Strategy

Maintenance Planning and Scheduling: The Complete Guide

8 September 2026

Planning decides how each job is executed; scheduling decides when. The complete guide to the discipline that turns maintenance strategy into work that actually gets done…

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Maintenance and Reliability KPIs: MTBF, MTTR, Availability and OEE Explained
Maintenance Strategy

Maintenance and Reliability KPIs: MTBF, MTTR, Availability and OEE Explained

8 September 2026

How to calculate MTBF, MTTR, availability and OEE, with worked examples, the vanity-metric traps, and why this guide deliberately publishes no benchmark table…

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What Does a Maintenance Planner Do? Role, Salary and What Good Looks Like
Maintenance Strategy

What Does a Maintenance Planner Do? Role, Salary and What Good Looks Like

8 September 2026

The real maintenance planner role: what the job actually is, what it must not become, verified Australian salary data, and how to tell a planning function is real…

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Greenfield vs Brownfield vs Restart: How Operational Readiness Changes
Reliability Engineering

Greenfield vs Brownfield vs Restart: How Operational Readiness Changes

30 August 2026

Operational readiness for greenfield builds, brownfield expansions and restarts from care and maintenance. The same nine streams apply to all three, but which streams…

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What Does a Reliability Engineering Consultant Do on a Mine Site?
Reliability Engineering

What Does a Reliability Engineering Consultant Do on a Mine Site?

8 September 2026

What a reliability engineering consultant actually does: the five kinds of work, the engagement stages, what lands in your CMMS, and how to judge whether it delivered…

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The Operational Readiness Framework: Nine Streams Explained
Reliability Engineering

The Operational Readiness Framework: Nine Streams Explained

30 August 2026

Inside a working operational readiness framework: the nine streams it must cover, the timeline counted back from first ore, the governance that makes a gate mean…

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In-House Reliability Engineer vs Consultant vs Managed Service: Which Does Your Site Need?
Reliability Engineering

In-House Reliability Engineer vs Consultant vs Managed Service: Which Does Your Site Need?

30 August 2026

In-house reliability engineer, consulting campaign, or managed service? The three-way decision logic for heavy industry: where each option wins, where each fails, and how…

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What Does a Reliability Engineer Do? Role, Salary and Career Path in Australia
Reliability Engineering

What Does a Reliability Engineer Do? Role, Salary and Career Path in Australia

30 August 2026

What a reliability engineer actually does: the analytical toolkit, the three boundaries that keep the role honest, what it pays in Australia on SEEK and PayScale data, and whether…

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The Operational Readiness Checklist: Nine Streams, 27 Checkpoints, and When Each Must Be Done
Reliability Engineering

The Operational Readiness Checklist: Nine Streams, 27 Checkpoints, and When Each Must Be Done

30 August 2026

The 27-checkpoint operational readiness checklist HolisticAM assesses against, organised into nine readiness streams, with the date each checkpoint must be complete counted back f…

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Maintenance Readiness vs Operational Readiness: What is the Difference?
Reliability Engineering

Maintenance Readiness vs Operational Readiness: What’s the Difference?

30 August 2026

Maintenance readiness prepares the asset; operational readiness prepares the whole organisation to operate. Where the line sits, who owns each half, and how to tell which one your…

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What is Defect Elimination? A Practical Guide for Operating Sites
Reliability Engineering

What is Defect Elimination? A Practical Guide for Operating Sites

27 August 2026

Defect elimination permanently removes the root causes of recurring failures instead of repairing symptoms. The loop, the data it needs, and how it differs from root…

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What is a Managed Reliability Service? A Guide for Operating Sites
Reliability Engineering

What is a Managed Reliability Service? A Guide for Operating Sites

27 August 2026

A managed reliability service runs your site’s reliability engineering function on subscription. How it works, what it costs against an in-house engineer, and where it…

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AI Predictive Maintenance: Why Your Pilot Is Built on a Broken Foundation
Reliability Engineering

AI Predictive Maintenance: Why Your Pilot Is Built on a Broken Foundation

15 April 2026

AI predictive maintenance pilots fail on data foundations, not algorithms. What the models actually need from your CMMS and failure history, and the readiness sequence…

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Maintenance Task Optimisation: How to Fix a PM Program That Creates Work Without Reducing Failures
Reliability Engineering

Maintenance Task Optimisation: How to Fix a PM Program That Creates Work Without Reducing Failures

22 March 2026

Most preventive maintenance programs in heavy industry were not designed — they were inherited, copied, or assembled by multiple planners working in isolation. Maintenance Task …

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What is Reliability Centred Maintenance? The Complete RCM Guide
Reliability Engineering

What is Reliability Centred Maintenance? The Complete RCM Guide

22 March 2026

Reliability Centred Maintenance (RCM) is a structured analytical process used to determine the most appropriate maintenance strategy for each failure mode of a physical asset.

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What is Weibull Analysis? A Practical Guide for Reliability Engineers
Reliability Engineering

What is Weibull Analysis? A Practical Guide for Reliability Engineers

22 March 2026

Weibull analysis is a statistical method for analysing failure data to characterise failure behaviour and predict asset reliability.

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What is Root Cause Analysis? Methods, Process, and When to Use It
Reliability Engineering

What is Root Cause Analysis? Methods, Process, and When to Use It

22 March 2026

Root cause analysis is a structured investigation method for identifying the true causes of equipment failures and process incidents. This guide compares Apollo RCA, 5 Whys, Fis…

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What is FMECA? A Complete Guide to Failure Mode, Effects, and Criticality Analysis
Reliability Engineering

What is FMECA? A Complete Guide to Failure Mode, Effects, and Criticality Analysis

22 March 2026

FMECA (Failure Mode, Effects, and Criticality Analysis) is a structured reliability methodology used to identify failure modes, assess their consequences, and prioritise mainten…

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The Real Cost of Reactive Maintenance in Heavy Industry
Reliability Engineering

The Real Cost of Reactive Maintenance in Heavy Industry

22 March 2026

Run-to-failure maintenance costs two to three times more per asset than proactive programs. Here is what drives the cycle and how to break it.

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What is Reliability Engineering? The Complete Guide for Asset-Intensive Industries
Reliability Engineering

What is Reliability Engineering? The Complete Guide for Asset-Intensive Industries

22 March 2026

Reliability engineering ensures assets perform without failure through FMECA, RCM, Weibull analysis, and condition monitoring. A practical guide for mining, rail, and utilities.

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What is Asset Management? A Practical Guide for Heavy Industry
Reliability Engineering

What is Asset Management? A Practical Guide for Heavy Industry

22 March 2026

Asset management is the coordinated activity to realise value from assets across their full lifecycle. A practical guide covering the ISO 55001 framework, key system elements, m…

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What is Operational Readiness? A Guide for Mining and Heavy Industry
Reliability Engineering

What is Operational Readiness? A Guide for Mining and Heavy Industry

22 March 2026

Operational readiness is a structured process to ensure new, expanded, or recommissioned assets are ready to operate safely, reliably, and efficiently from day one.

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What is Condition Monitoring? Techniques, Benefits, and Implementation
Reliability Engineering

What is Condition Monitoring? Techniques, Benefits, and Implementation

22 March 2026

Condition monitoring detects equipment degradation before failure using vibration analysis, oil analysis, thermography, and ultrasonics. Complete guide to techniques, P-F interv…

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Using RBDs within a RAM Analysis to Enhance Asset Maintenance Strategies in Mining
Reliability Engineering

Using RBDs within a RAM Analysis to Enhance Asset Maintenance Strategies in Mining

15 May 2024

A Reliability, Availability and Maintainability (RAM) Analysis is used to evaluate the reliability and availability of complex systems and processes within an organisation.

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A Guide to Operational Readiness for Mining Assets
Reliability Engineering

A Guide to Operational Readiness for Mining Assets

02 April 2024

Operational Readiness is one of the most valuable investments you can make as a mining organisation. It sets your operation up for success and maximises the performance and life…

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Why Performing FMECAs on Non-Physical Assets is Essential in 2024
Reliability Engineering

Why Performing FMECAs on Non-Physical Assets is Essential in 2024

15 March 2024

It’s standard practice to perform a FMECA on business critical physical assets – but many fail to do so on non-physical asset and components that are equally as vital to organis…

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Maximising Mining Equipment Performance: The Role of a Seasoned Reliability Engineering Specialist Consultant
Reliability Engineering

Maximising Mining Equipment Performance: The Role of a Seasoned Reliability Engineering Specialist Consultant

13 March 2024

Mining equipment is essential to the success of any mining operation. Learn how to maximise mining equipment through reliability and maintenance.

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What are the Benefits of a FMECA Facilitation Workshop?
FMEA

What are the Benefits of a FMECA Facilitation Workshop?

13 March 2024

The FMECA Facilitation process is instrumental in establishing effective maintenance strategies to enhance asset reliability, and minimise downtime.

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Are Your Maintenance Work Instructions Specific Enough?
Maintenance Strategy

Are Your Maintenance Work Instructions Specific Enough?

28 February 2024

While relying on the experience of long-term employees is great, if the knowledge is embedded in their heads and not documented, it is impossible for team members to know how to…

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Crafting and Executing a Successful Condition Monitoring Program in 7 Steps
Condition Monitoring

Crafting and Executing a Successful Condition Monitoring Program in 7 Steps

28 February 2024

Embarking on the journey of developing a condition monitoring program? Here’s a comprehensive, seven-step guide to help you construct and implement a robust program.

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The Role of Independence as an Apollo RCA Facilitator & Challenges That May Arise
Reliability Engineering

The Role of Independence as an Apollo RCA Facilitator & Challenges That May Arise

13 February 2024

Apollo Root Cause Analysis (ARCA) is a revolutionary incident investigation methodology, empowering users to work collaboratively to discover the root cause of a problem – and d…

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Building Cross-Functional Teams for a Successful Apollo Root Cause Analysis Facilitation
Reliability Engineering

Building Cross-Functional Teams for a Successful Apollo Root Cause Analysis Facilitation

12 February 2024

In the realm of problem-solving and incident investigation, one truth remains: no problem stands in isolation.

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HolisticAM Launches Reliability YouTube Channel
News

HolisticAM Launches Reliability YouTube Channel

29 March 2021

On March 23, we excitedly announced the launch of our YouTube Reliability Channel, allowing us to extend Asset and Reliability Engineering Management topic to a whole new level.

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Asset Management Plan (Part 4 of 4): 3 Ways to Sustain Value from Your Asset Management Plan
Asset Management

Asset Management Plan (Part 4 of 4): 3 Ways to Sustain Value from Your Asset Management Plan

22 September 2020

Unlock value for your assets from an Asset Management Plan does not assure value to be delivered to the stakeholders continuously.

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Asset Management Plan (Part 3 of 4): 5 Ways to Unlock Value for Your Assets from an AMP
Asset Management

Asset Management Plan (Part 3 of 4): 5 Ways to Unlock Value for Your Assets from an AMP

28 July 2020

Are you struggling to get the maximised value for your assets from an Asset Management Plan? Here are 5 ways to take your AMP to the next level.

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6 Reasons Organisations Fail in the RCM Implementation (and how to avoid)
RCM

6 Reasons Organisations Fail in the RCM Implementation (and how to avoid)

26 July 2020

Many organisations’ RCM projects failed in the implementation. Read on to find out 6 reasons and how to avoid accordingly.

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Asset Management Plan (Part 2 of 4): How to Meet Stakeholder Requirements with Your AMP
Asset Management

Asset Management Plan (Part 2 of 4): How to Meet Stakeholder Requirements with Your AMP

08 July 2020

Learn about the stakeholder requirements you need to pay attention when developing your AMP(s) and how to meet these requirements with your AMP(s)?

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Why and How Should Reliability Professionals Implement RCM by a Holistic Approach
RCM

Why and How Should Reliability Professionals Implement RCM by a Holistic Approach

20 June 2020

A successful RCM project requires both leaders’ and employees’ engagement to embed RCM into the company culture.

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Asset Management Plan (Part 1 of 4): 13 Key Elements of a Successful Implementation
Asset Management

Asset Management Plan (Part 1 of 4): 13 Key Elements of a Successful Implementation

15 June 2020

This article is part one of our AMP series, which discusses the key elements that organisations should focus on to ensure an Asset Management Plan success.

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RCM Q&A for Reliability Professionals - How to Embed RCM into the Company Culture
RCM

RCM Q&A for Reliability Professionals – How to Embed RCM into the Company Culture

05 June 2020

This article discusses what could reliability professionals do to help embed RCM into the company culture and maximise its value.

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The Quick Guide to Perform a Weibull Analysis [one-page infographic]
Weibull Analysis

The Quick Guide to Perform a Weibull Analysis [one-page infographic]

31 March 2020

Download the one-page infographic for your Weibull Analysis learning.

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How to Perform a Weibull Analysis - Validation of Results and Reliability Improvement (Part 3 of 3)
Weibull Analysis

How to Perform a Weibull Analysis – Validation of Results and Reliability Improvement (Part 3 of 3)

24 March 2020

Learn about how to validate your results and implement appropriate strategies to improve the reliability and cost performance of your assets.

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FMEA / FMECA: The Definitive Guide
FMEA

FMEA / FMECA: The Definitive Guide

19 March 2020

The most comprehensive guide to refresh your FMEA learnings and enhance your team’s FMEA knowledge.

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How to Perform a Weibull Analysis - Lifetime Distribution Selection and Parameter Estimation (Part 2 of 3)
Weibull Analysis

How to Perform a Weibull Analysis – Lifetime Distribution Selection and Parameter Estimation (Part 2 of 3)

11 March 2020

Learn how to choose the right lifetime distribution and estimate the parameters to accurately predict the life characteristics of the component.

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How to Perform a Weibull Analysis - Data Preparation (Part 1 of 3)
Weibull Analysis

How to Perform a Weibull Analysis – Data Preparation (Part 1 of 3)

05 March 2020

Good preparation of life data is especially significant when starting a Weibull Analysis because it can directly impact the credibility of the prediction.

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RCM Analysis: The Ultimate Guide [one-page infographic]
RCM

RCM Analysis: The Ultimate Guide [one-page infographic]

21 February 2020

This guide is to refresh your knowledge of the RCM analysis step by step. You will also find a one-page infographic for your RCM learning.

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FMEA Facilitator: The Secret Sauce of an FMEA Workshop
FMEA

FMEA Facilitator: The Secret Sauce of an FMEA Workshop

10 December 2019

With the help of proper training, a skilled FMEA facilitator will help the FMEA team achieve the greatest results collectively.

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4 Essential Factors You Must Consider for a Successful FMEA
FMEA

4 Essential Factors You Must Consider for a Successful FMEA

19 November 2019

To have a successful FMEA, these 4 essential factors will make the time and effort invested in the FMEA project more fruitful.

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The Quick Guide to Perform an FMEA Process [one-page infographic]
FMEA

The Quick Guide to Perform an FMEA Process [one-page infographic]

14 November 2019

A quick guide to refresh your knowledge of how to perform an FMEA process.

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FMEA: Adding Value to Maintenance Plan Optimisation
FMEA

FMEA: Adding Value to Maintenance Plan Optimisation

25 October 2019

FMEA analysis plays an important role in maintenance effectiveness and efficiency, creating more value in maintenance management.

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How to Turn Your Poor Quality Data Into Treasure Before a RAM Study?
Reliability Engineering

How to Turn Your Poor Quality Data Into Treasure Before a RAM Study?

17 September 2019

Facing tons of Poor Quality Asset Data and do not know how usable it is for your maintenance optimisation or RAM study? Read this article to find out the solution.

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