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AI Predictive Maintenance: Why Your Pilot Is Built on a Broken Foundation

AI Predictive Maintenance: Why Your Pilot Is Built on a Broken Foundation

by Dave Alexander | Apr 15, 2026 | Maintenance Strategy, Reliability Engineering

AI predictive maintenance is the fastest-growing technology investment in heavy industry. 65% of maintenance teams plan to deploy it by the end of 2027. The dashboards are getting slicker. The vendor presentations are getting more convincing. And the pilot budgets are...
Maintenance Task Optimisation: How to Fix a PM Program That Creates Work Without Reducing Failures

Maintenance Task Optimisation: How to Fix a PM Program That Creates Work Without Reducing Failures

by Dave Alexander | Mar 22, 2026 | Maintenance Strategy, Reliability Engineering

Most preventive maintenance programs in heavy industry were not designed. They were inherited, copied from OEM manuals, or assembled over years by different planners working in isolation. The result is a maintenance program that generates scheduled work without...
What is Reliability Centred Maintenance? The Complete RCM Guide

What is Reliability Centred Maintenance? The Complete RCM Guide

by Dave Alexander | Mar 22, 2026 | RCM Articles, Reliability Engineering

Reliability Centred Maintenance (RCM) is a structured analytical process used to determine the most appropriate maintenance strategy for each failure mode of a physical asset. Developed from aviation safety research and formalised under SAE JA1011, it is now the...
What is Weibull Analysis? A Practical Guide for Reliability Engineers

What is Weibull Analysis? A Practical Guide for Reliability Engineers

by Dave Alexander | Mar 22, 2026 | Reliability Engineering, Weibull Analysis Articles

Weibull analysis is a statistical method for analysing failure data to characterise failure behaviour and predict asset reliability. It is one of the most widely used tools in reliability engineering, enabling practitioners to move beyond guesswork and base...
What is Root Cause Analysis? Methods, Process, and When to Use It

What is Root Cause Analysis? Methods, Process, and When to Use It

by Dave Alexander | Mar 22, 2026 | Reliability Engineering

Root cause analysis (RCA) is a structured investigation method used to identify the fundamental causes of failures, incidents, or undesired outcomes. The goal is not to assign blame but to understand the chain of causes that allowed an event to occur so that...
What is FMECA? A Complete Guide to Failure Mode, Effects, and Criticality Analysis

What is FMECA? A Complete Guide to Failure Mode, Effects, and Criticality Analysis

by Dave Alexander | Mar 22, 2026 | FMEA Articles, Reliability Engineering

FMECA (Failure Mode, Effects, and Criticality Analysis) is a structured, bottom-up reliability methodology used to identify all potential failure modes of an asset or system, evaluate the effects of each failure, and rank them by criticality to prioritise maintenance...
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