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AI Predictive Maintenance: Why Your Pilot Is Built on a Broken Foundation

AI Predictive Maintenance: Why Your Pilot Is Built on a Broken Foundation

by Dave Alexander | Apr 15, 2026 | Maintenance Strategy, Reliability Engineering

AI predictive maintenance is the fastest-growing technology investment in heavy industry. 65% of maintenance teams plan to deploy it by the end of 2027. The dashboards are getting slicker. The vendor presentations are getting more convincing. And the pilot budgets are...
Maintenance Task Optimisation: How to Fix a PM Program That Creates Work Without Reducing Failures

Maintenance Task Optimisation: How to Fix a PM Program That Creates Work Without Reducing Failures

by Dave Alexander | Mar 22, 2026 | Maintenance Strategy, Reliability Engineering

Most preventive maintenance programs in heavy industry were not designed. They were inherited, copied from OEM manuals, or assembled over years by different planners working in isolation. The result is a maintenance program that generates scheduled work without...
The Real Cost of Reactive Maintenance in Heavy Industry

The Real Cost of Reactive Maintenance in Heavy Industry

by Dave Alexander | Mar 22, 2026 | Maintenance Strategy, Reliability Engineering

Most maintenance organisations know their reactive maintenance ratio is too high. Fewer know what it actually costs them. After 30 years working across mining, rail, utilities, and manufacturing, the pattern is consistent: organisations with reactive maintenance above...
Using RBDs within a RAM Analysis to Enhance Asset Maintenance Strategies in Mining

Using RBDs within a RAM Analysis to Enhance Asset Maintenance Strategies in Mining

by Dave Alexander | May 15, 2024 | Maintenance Strategy, Reliability Engineering, Reliability Modelling

A Reliability, Availability and Maintainability (RAM) Analysis is used to evaluate the reliability and availability of complex systems and processes within an organisation. It is a sophisticated and analytical approach to optimise the performance and maintenance of an...
A Guide to Operational Readiness for Mining Assets

A Guide to Operational Readiness for Mining Assets

by Dave Alexander | Apr 2, 2024 | Asset Management Plan, Maintenance Strategy, Reliability Engineering

Operational Readiness is one of the most valuable investments you can make as a mining organisation. It sets your operation up for success and maximises the performance and lifecycle of your equipment. Here is everything you need to know about Operational Readiness in...
Why Performing FMECAs on Non-Physical Assets is Essential in 2024

Why Performing FMECAs on Non-Physical Assets is Essential in 2024

by Dave Alexander | Mar 15, 2024 | FMEA Articles, Maintenance Strategy, Reliability Engineering

As Reliability Engineers, it is our job to assess and manage risk, improve asset performance and lifecycle, and to continually improve maintenance processes. We are data and process driven, and place great importance on accuracy and efficiency. While we have various...
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